Techonomy · Product Analysis Platform

GEOPOLYMER BUILDING PRODUCTS  ·  CYPRUS & EU MARKET  ·  TECHNOECONOMIC ANALYSIS

Ready
v8-REBUILD
Total cost / m³
all-in OPEX
Gross margin
at selling price
EBITDA / m³
contribution
Annual revenue
base volume
Break-even vol.
m³ per year
CAPEX payback
undiscounted
Scenario controls
Production volume (m³/yr)10,000
Average selling price (€/m³)€210
Paste cost (€/m³ before foaming)€100
Foaming factor (paste expands ×)×4.0
Effective material cost / m³ finished block
€25.00
= paste cost ÷ foaming factor
CAPEX auto-sums from investments table ↓
€0
OPEX line items — all editable
Item€/m³Share
Total cost / m³
Revenue & EBITDA vs. volume
Margin waterfall — per m³
Cost composition
ASP sensitivity — EBITDA/m³
Investment items — edit to set total CAPEX
Investment itemAmount (€)%Category
Total CAPEX (auto-sum)
Annual depreciation (straight-line 10yr)
Depreciation per m³ at current volume
EU market sizing
SegmentValue (€M)
techonomy.online · RECS Block · Technoeconomic Analysis
Outer dimensions
Hollow core config
Material costs
Project consumption
Four-way comparison — same wall area
Your RECS Block
Solid concrete block
Iglu R450 (CY) ★
EPS-concrete hollow
techonomy.online · RECS Block Calculator
Cyprus insulation & masonry — competitive products (all editable)
ProductDensity (kg/m³)€/m³ low€/m³ highλ (W/mK)FireCO₂Position
Price range per m³ — Cyprus
Thermal performance — λ value (lower = better insulation)
techonomy.online · RECS Block · Cyprus Market
Material cost / m³
from mix calculator
Total cost / m²
at target thickness
Gross margin
at selling price
Annual revenue
base volume
Break-even vol.
m³/yr
CAPEX payback
undiscounted
Scenario controls
Production volume (m³/yr)5,000
Selling price (€/m³)€180
Target screed thickness (mm)50 mm
Cost per m² at target thickness
= total cost/m³ × thickness(m)
CAPEX auto-sums from investments table ↓
€0
OPEX line items — all editable
Item€/m³Share
Total cost / m³
Revenue & EBITDA vs. volume
Cost composition
Investment items — edit to set total CAPEX
Investment itemAmount (€)%Category
Total CAPEX (auto-sum)
Annual depreciation (straight-line 10yr)
Depreciation per m³ at current volume
techonomy.online · Powerblend · Technoeconomic Analysis
Mix design — add materials
Materialkg / m³€ / kg€ / m³
Total material cost
Application calculator
Total material required (m³)
incl. waste
Total project cost (€)
Material cost breakdown
Total cost per m² vs. thickness
techonomy.online · Powerblend · Mix Calculator
Cyprus screed & flooring market — competitive products (all editable)
ProductType€/m² (CY)Thickness (mm)Drying timeFlatnessPosition
Price per m² — Cyprus screed market
Powerblend advantages vs. traditional screed
Thermal insulation
λ 0.08–0.12 W/mK vs 1.0–1.5 (concrete)
Weight reduction
~500–600 kg/m³ vs 2,200 kg/m³
Sound absorption
STC >45 dB (foam structure)
CO₂ reduction
−60 to −80% vs OPC concrete
techonomy.online · Powerblend · Cyprus Market
Retaining Wall Stability Analysis
Mass lego-block gravity wall · Rankine active earth pressure · tie-back anchor option · EN 1998-5 seismic (CYS NA) · sliding, overturning & block-joint checks
Scenario: Developed by: Date:
SF sliding
target ≥ 1.5
SF overturning
target ≥ 2.0
Active force Fa
kN per m run
Overturn. moment
kNm per m run
Wall weight
kN per m run
Resisting moment
kNm per m run
Soil parameters
Unit weight of the backfill behind the wall. 13–15 light fill / quarry waste · 18–20 compacted sand-gravel · 19–21 wet clay. Push is proportional to γ.
How well soil stands on its own. 38–42° crushed rock · 30–35° sand/gravel · 18–25° clay. Drives Ka — the most influential soil input.
“Stickiness” of fine soils. 0 clean sand/gravel · 10–25 marl/clay. Unreliable long-term — use 0 for the safe-side check.
Grip between base blocks and foundation. 0.55–0.6 on gravel · 0.45–0.5 sand · 0.3–0.35 wet clay. A compacted gravel bed raises it cheaply.
Wall geometry — mass blocks, front faces flush
Modular: courses × block height (6 × 0.8 m = 4.8 m). Push grows with H², overturning moment with H³ — one extra course adds ~65% moment.
Solid concrete 23–24. Mass is the only thing holding the wall — foamed / lightweight blocks are unsuitable here.
Height of one lego block course. Sets the number of courses (H ÷ block height) and the position of every block joint checked in the verdict.
Height of the wide-block zone at the bottom. One block laid flat = 0.8 m; two courses = 1.6 m.
Front-to-back depth of base blocks. 1.6 m = a 1600×800×800 block laid crosswise. Resisting moment grows with W1².
Depth of blocks above H1. 0.8 m = standard module. Front faces flush; the back step is buried — soil resting on it is not counted (conservative).
Safety factor targets
Friction grip must be ≥ 1.5× the soil push. Standard practice for gravity walls.
Righting moment ≥ 2× tipping moment. Overturning fails suddenly; some codes accept 1.5 — 2.0 is the conservative convention.
Tie-back anchors — steel rods to buried deadman blocks
Horizontal rods through the wall to buried concrete deadman blocks. Forces are auto-sized to hit every SF target (static & seismic) — they cut the push the base must resist, so the wall can be lighter.
Horizontal distance between rods along the wall. Per-rod tension = line force × spacing.
Nominal rod diameter. Checked on gross yield of the corrosion-reduced section; threaded ends need a separate net-area check.
Yield strength for the rod check, γM0 = 1.0.
Sacrificial thickness for buried steel (≈2 mm per face). Use 0 for galvanised / sheathed rods.
Vertical face of the buried block. One 0.8 m lego block works well.
Length along the wall (capped at the rod spacing). Longer block = more passive bearing.
No anchors
Seismic action — EN 1998-5 & CYS EN 1998-1 National Annex
Adds the earthquake earth-pressure increment (at 0.5·H) and the wall inertia kh·W to all checks, including the block joints.
Cyprus NA zonation. Auto uses the site clicked on Structural Design → Design Location (Zone 2 until one is set).
Foundation ground; Type 1 spectrum soil factor S.
Scales the design acceleration: α = γI·agR/g.
EN 1998-5 Table 7.1 — kh = α·S/r. A gravity wall that can slide a little earns r=2. Forced to 1.0 when anchors are on.
EN 1998-5 works with partial factors (≈1.0); 1.1 is a common global-SF equivalent for the rare seismic case.
Lower than the static 2.0 — the earthquake is a short, rare event.
Report
Wall cross-section — per 1 m run
Verdict
Geological map of Cyprus — click a zone to load soil parameters (schematic)
Kyrenia Range — fractured limestone/dolomite Mesaoria Plain — alluvium & Nicosia marls Troodos Ophiolite — weathered gabbro/diabase Circum-Troodos sediments — Lefkara/Pakhna chalks & marls Mamonia Complex — sheared/bentonitic clays TROODOS MESAORIA KYRENIA LEFKARA/PAKHNA MAMONIA Nicosia Limassol Larnaca Paphos Famagusta Kyrenia
No zone selected
Click a geological zone to load indicative γ, φ, c and µ values — always confirm with a site-specific geotechnical investigation.
Calculation steps — Rankine active pressure
StepValueFormula
Safety factors vs. wall height — unanchored wall
Saved wall projects
ProjectSavedSF slideSF overturn
Parameter guide — what every box means
Soil density γ (kN/m³)
The unit weight of the material behind the wall (the backfill), not the ground under it. Heavier soil pushes harder — pressure is directly proportional to γ. Typical: 13–15 light fill or quarry waste, 18–20 compacted sand/gravel, 19–21 wet clay. If the wall retains normal compacted earth, use 18–19 rather than the light-fill default.
Friction angle φ (°)
How well the soil “stands up” on its own from grain-to-grain friction. Higher φ = soil supports itself = pushes less. It drives Ka = (1−sinφ)/(1+sinφ): at φ=40° only ~22% of the soil’s vertical weight becomes horizontal push; at φ=20° it is ~49% — more than double. Typical: 38–42° crushed rock, 30–35° sand/gravel, 25–30° silty soil, 18–25° clay. The single most influential soil input.
Cohesion c (kN/m²)
The “stickiness” of fine-grained soil, which lets it hold a vertical cut briefly without support. It reduces the push by 2c√Ka. Clean sand/gravel: c=0. Marls and clays: 10–25. Caution: cohesion is unreliable long-term — cracks fill with rainwater and the soil softens — so designs are often checked with c=0. Setting c=0 gives the safe-side answer.
µ concrete–soil friction
How much the wall base grips the foundation soil: sliding resistance Fr = µ×W. Typical: 0.55–0.6 blocks on gravel, 0.45–0.5 on sand, 0.3–0.35 on wet clay. If sliding governs, placing the first course on a compacted gravel bed raises µ cheaply.
Safety factor targets
Sliding ≥ 1.5 — the friction grip must beat the soil push with 50% reserve; standard for gravity walls. Overturning ≥ 2.0 — righting moment at least twice the tipping moment. The higher target reflects that overturning failure is sudden and unforgiving; some codes accept 1.5, but 2.0 is the conservative convention.
Total wall height H (m)
Top of the stack to the base, on the retained side. Modular: course count × block height — with 0.8 m modules, 6 courses = 4.8 m. Height matters brutally: the push force grows with H² and the overturning moment with H³, so adding one course to a 4.8 m wall raises the overturning moment by roughly 65%.
Concrete density (kN/m³)
Unit weight of the blocks themselves; solid conventional concrete is 23–24. Critical for a mass wall: weight is the only thing holding it in place. Blocks cast from foamed material at e.g. 800 kg/m³ (≈8 kN/m³) would cut stability to a third — mass lego blocks must be solid, dense concrete.
Base course height H1 / base width W1
H1 is the height of the bottom zone built with the wide blocks; one course laid flat = 0.8 m, two courses = 1.6 m. W1 is their front-to-back depth: 1.6 m = a standard 1600×800×800 block turned crosswise. Width fights overturning twice over — more weight and a longer lever arm (centroid at W1/2 from the toe) — so the resisting moment grows with W1².
Upper block width W2 (m)
Depth of the blocks above H1; 0.8 m = the same block placed normally. The model assumes front faces are flush (vertical face to the open side) with the step at the back, buried in the fill. That is conservative — in reality the soil sitting on the back step adds stabilising weight that is not counted.
Tie-back anchors (steel rod + deadman)
Horizontal steel rods through the wall at chosen heights, anchored to buried concrete deadman blocks behind the soil failure wedge. The tool auto-sizes the total force so every SF target is met, splits it equally between levels, then checks the rod steel (gross yield on the corrosion-reduced diameter), the deadman passive bearing (FS 2.0 on ultimate) and the minimum rod length so the deadman sits beyond the active wedge — extended ×(1+1.5·α·S) in the seismic case (EN 1998-5 §7.3.1). Anchors also restrain the block joints above their level.
Seismic action — EN 1998-5 / CYS NA
Cyprus NA zones: 1 = 0.15g (north), 2 = 0.20g (Nicosia / interior), 3 = 0.25g (SW–S coast). kh = α·S/r with S from the ground type and r from EN 1998-5 Table 7.1 (r=2 for a free wall that may slide slightly, r=1 rigid or anchored — set automatically when anchors are on); kv = ±0.5·kh, both signs checked. Soil thrust by Mononobe–Okabe with δ=0 and c=0 (both conservative); the dynamic increment acts at 0.5·H and the wall inertia kh·W is added. Lower SF targets than static are normal — the quake is a rare, short event.
Result boxes
Fa — total horizontal soil push per metre of wall, acting at H/3 above the base (red arrow in the diagram). Ma — Fa × its lever arm: the tipping torque about the toe. W — total block weight per metre run. Fr = µ·W — the grip resisting sliding. Mr — the righting torque: each block zone’s weight × distance of its centre from the toe. SF sliding = Fr/Fa and SF overturning = Mr/Ma — green when they meet your targets.
Developed by:
Signature: _______________________
Date: _______________
Checked by:
Signature: _______________________
Date: _______________
Preliminary design tool — soil parameters are indicative and must be confirmed by site-specific geotechnical investigation before construction. Generated by techonomy.online product analysis platform.
techonomy.online · Retaining Wall · Mass Block Stability
Cyprus — click the map to set the design site
Nicosia Limassol Larnaca Paphos Famagusta Kyrenia Troodos
Load parameters are derived automatically from the CYS National Annexes (wind EN 1991-1-4 isotachs, snow EN 1991-1-3 altitude formula, seismic EN 1998-1 zones). Zone boundaries are schematic — verify for final design.
Design site
Location
— click the map
Wind — CYS EN 1991-1-4
Snow — CYS EN 1991-1-3
Seismic — CYS EN 1998-1
These site parameters are saved with team state and will feed the structural design modules built on this tab.
techonomy.online · Structural Design · Design Location
Project
Appears in the drawing title blocks, report header and project list.
Client name for title block and report.
Plot / planning reference for the title block.
One-line scope of works.
Appears on every drawing title block and on the calculation report. Saved with team state.
Design projects
ProjectTypeSaved
techonomy.online · Structural Design · Project
Designer
Signs the drawings and calculation report.
e.g. Civil Engineer MSc — shown after the name.
Cyprus ETEK registration — required on submitted drawings.
Practice name for the title block.
Phone / email on the report.
Appears on every drawing title block and signs the calculation report. Saved with team state.
techonomy.online · Structural Design · Designer
Structural Design Calculations
Project: Designer: Date:
1 — What are you designing?
Mass-block retaining walls have their own dedicated tab. More structure types can be added.
2 — Geometry
Clear span between column centrelines. Steel portals are economic 12–35 m; RC beams up to ~10 m.
Total building length — sets the number of frames at the chosen bay spacing.
Ground to underside of eaves / haunch — the clear height for doors, racking, cranes.
Duopitch is standard for portals. Flat still needs ≥1.5% falls to drain.
Portal sheds typically 6–15°. Steeper sheds snow better but adds cladding area.
Frame spacing. 5–7.5 m is economic; sets purlin span and foundation count.
Sheeting + purlins + services. 0.15–0.30 for metal cladding; use 0.40+ if PV panels planned.
Pads are economic on firm ground. Choose raft for weak / variable soils (Mamonia clays!), high water table or settlement control.
PIR roof panels: 40–120 mm. 50 mm ≈ U 0.43, 80 mm ≈ U 0.27 W/m²K. Drives the cladding detail sheet.
3 — Actions at the design site
4 — Load combinations (EN 1990)
5 — Preliminary member sizing
5b — Beam & column catalogue (S275) — auto-selected section highlighted
Force a heavier section for stiffness, crane loads or availability; utilization updates and warns above 100%.
HEA are standard portal columns; HEB one size down is the common alternative.
6 — Output
Drawings carry the Project & Designer title block and a PRELIMINARY stamp. In the dialog choose destination “Save as PDF” — drawings export at A3 landscape, the analysis at A4 portrait.
7 — Construction guidance
techonomy.online · Structural Design · New Design — PRELIMINARY SIZING, verify by detailed design